Tubular part washing machine FP1 (Model: WM-FP1)

Tubular part washing machine (Model: WM-FP1) is an industrial cleaning solution designed and manufactured by CNC VINA specifically for tubular parts with long lengths that are difficult to clean manually. The machine can effectively clean shock absorber tubes, motorcycle fork tubes, cylinder tubes, copper pipes, and various other tubular components. The combination of a washing brush and high-pressure spray nozzles effectively removes oil, grease, dirt, and residues from both the inner and outer surfaces of the parts. After the washing process, the parts are automatically air-dried before being transferred to the next production stage. The filtration and washing solution circulation system improves cleaning efficiency while reducing solution consumption. The machine can operate in either automatic or manual mode depending on production requirements. With multiple integrated functional systems, the FP1 tube parts washing machine is suitable for automotive and motorcycle component manufacturing and assembly lines.

Technical Specifications of Tubular part washing machine (Model: WM-FP1)

The tube parts and component washing machine for the automotive and motorcycle manufacturing industry is researched and designed by CNC VINA according to each customer's specific product requirements, so the machine dimensions may vary depending on the application. Below are some general specifications of the tube parts washing machine:

What are the main components of the tubular part washing machine FP1?

The tube parts washing machine is designed with multiple functional systems working together to ensure effective and stable cleaning while meeting the requirements of different types of products. From air testing and high-pressure washing to filtration, solution circulation, and air drying, each system performs a specific role throughout the cleaning process. The following are the main functional systems and their respective roles:

• Air testing system: Supplies air into the tube to check its internal passage, air tightness, or detect abnormalities before or after the washing process, depending on the product requirements.
• High-pressure spray system: Uses water or cleaning solution sprayed at high pressure to remove dirt, grease, residues, and other contaminants from the inside and outside surfaces of the tube.
• Pump and filtration system: Circulates the washing solution through the system while filtering out dirt and contaminants generated during the cleaning process, helping maintain solution quality and consistent cleaning performance.
• Filter clogging warning system: Monitors the condition of the filter and issues a warning when the filter becomes sufficiently contaminated or clogged and requires cleaning or replacement. This helps minimize any impact on system flow rate and pressure.
• Air drying spray rack: After washing, multiple air nozzles arranged in a spray rack blow away residual water from the product surface and inside the tube, helping dry the product before it moves to the next production stage.

Operation and maintenance guide for the tube parts washing machine

The tube parts washing machine is equipped with a washing brush, high-pressure spray nozzles, and supporting functional systems to ensure effective cleaning and stable operation. To maximize the performance of the equipment, operators should understand its operating principle, follow the proper operating procedures, and comply with safety, cleaning, and maintenance requirements.

Operating principle of the tubular part washing machine

The tube parts washing machine combines a mechanical washing brush with a high-pressure spray system to clean both the inner and outer surfaces of the product. After the part is positioned in the washing area, the washing brush is inserted into the tube and moves simultaneously in two directions: rotating and reciprocating along the length of the part. This movement allows the brush to directly contact the inner wall of the tube, effectively removing dirt, grease, residues, and other contaminants.

At the same time, the high-pressure spray system sprays the cleaning solution onto the surface of the part. The pressure of the spray stream helps remove contaminants from both the inner and outer surfaces of the tube while supporting the mechanical cleaning action of the brush.

Some models of industrial washing machines, serving the automobile and motorbike manufacturing industry, that CNC VINA has provided to domestic and foreign customers.

During operation, the washing solution is collected and returned to the pump and filtration system for circulation and reuse according to the preset cycle. This allows the machine to perform continuous washing cycles, maintain stable operation, and improve the efficiency of washing solution usage.

In summary, the machine's cleaning principle combines the mechanical action of the washing brush, high-pressure spray force, and washing solution circulation to improve cleaning efficiency and meet the cleaning requirements of tubular parts.

Operation of the tube parts washing machine

The part feeding system is designed for automatic operation, allowing products to be continuously fed into the washing area without requiring the operator to manually place each part into the machine. After being placed on the conveyor, the parts are transported to the loading position and automatically transferred into the washing chamber to begin the cleaning cycle.

The machine is designed with separate product infeed and outfeed areas, with the loading and unloading sections operated independently. This arrangement clearly separates unwashed and washed products, helping minimize the risk of mix-ups, missed washing operations, or uncleaned products being transferred to the next production stage.

After passing through the washing chamber, the parts are transferred to the air drying stage. The air nozzles remove water and residual washing solution from the product surface, particularly from internal areas, grooves, and other hard-to-reach positions. After completing the washing and drying cycles, the products are discharged from the machine and transferred to the next production stage.

With the feeding, washing, and drying processes performed continuously according to the preset cycle, the machine can effectively clean tubular parts such as cylinders, copper pipes, motor shafts, motorcycle forks, and automotive shock absorber tubes. Automation of these processes reduces manual operations, improves cleaning consistency, and supports higher production efficiency.

Operation and maintenance notes

Proper operation and maintenance are important to maintaining the cleaning performance and stable operation of the tube parts washing machine. Operators should inspect the system before operation, monitor the machine during operation, and perform regular cleaning and maintenance:

- Check the machine before operation

• Check the power supply and compressed air system before starting the machine, ensuring that the compressed air pressure is maintained at 0.4–0.5 MPa.
• Check the washing solution and the condition of the solution supply lines.
• Make sure the washing brush, spray nozzles, and conveyor are not obstructed or heavily contaminated with residues.

- High-pressure washing system

• Monitor the operation of the high-pressure spray nozzles while the machine is running.
• Check the condition of the spray nozzles and prevent clogging that could reduce cleaning performance.
• Ensure that the washing brush rotates and reciprocates smoothly during the cleaning process.

- Filtration and washing solution circulation system

• Check the circulation pump and filtration system during operation.
• Monitor the filter clogging warning and take appropriate action when necessary.
• Clean or replace the filter bags according to their actual condition.
• Check the oil separation system to minimize the accumulation of oil and grease in the washing solution.

- Check the drying system

• Ensure that the air supply to the drying system operates stably.
• Check the air nozzles and prevent clogging or reduced air pressure.
• Make sure the products are properly dried before leaving the machine and moving to the next production stage.

- Clean the machine after operation

• Clean the washing chamber and remove accumulated residues after operation.
• Check and clean the washing brush, spray nozzles, conveyor, and other components that come into contact with the washing solution.
• Check the amount of dirt, oil, and grease accumulated in the filtration system and take appropriate action when necessary.

- Periodic maintenance of main components

• Check the pump, filter bags, oil separator, and piping system.
• Check the washing brush, spray nozzles, and moving mechanisms.
• Check the conveyor and product feeding mechanism.
• Clean, adjust, or replace worn components to maintain cleaning performance.

- Follow safety requirements during maintenance

• When cleaning, inspecting, or maintaining components inside the machine, follow the proper safety procedures.
• Disconnect the relevant energy sources before performing maintenance work when required by the technical procedure.
• Do not modify machine parameters or structure without appropriate technical guidance.

Key features of the tubular part washing machine

The tube parts washing machine is equipped with multiple supporting systems to improve cleaning efficiency, reduce washing solution consumption, and ensure stable operation in an industrial production environment.

• After the washing process is completed, the parts are automatically transferred to the air drying stage.
• The air blow nozzles remove residual water and washing solution from the product surface, particularly from the inside of the tube.
• The Mist Collector collects water vapor and oil mist generated during the washing process, helping minimize the release of moisture and oil mist into the working environment.
• The machine is equipped with a washing solution circulation pump and filtration system, consisting of 3 filter bags combined with an oil skimmer.
• During the washing process, oil, grease, and dirt are separated from the washing solution before the solution is pumped back into the system for circulation.
• The filtration system is designed to facilitate inspection and replacement of the filter bags during operation. Replacement must be carried out in accordance with the equipment's technical procedures and safety requirements.
• The machine is integrated with an automatic filter clogging warning system, allowing operators to quickly identify when the filtration performance is affected.
• When a warning occurs, the operator can check the condition of the filter bags and clean or replace them when necessary.

The tubular part washing machine FB1 (Model: WM-FP1) provides an effective automated solution for cleaning tubular parts in industrial production. The machine significantly reduces manual cleaning operations while maintaining consistent cleaning quality between production cycles. The combination of the washing brush, high-pressure spray nozzles, and washing solution circulation system enables the machine to meet various cleaning requirements for different types of products. The air drying and water vapor and oil mist collection systems help complete the cleaning process after washing. In addition, the filtration and filter clogging warning systems support stable machine operation and make maintenance more convenient. The machine can be designed and adjusted according to the characteristics of the products and the process requirements of each production line. If your company is looking for an automated cleaning solution, the FP1 Tube Parts Washing Machine designed and developed by CNC VINA is an option worth considering.

 Please contact us immediately for advice and support for automatic cleaning solutions with automatic industrial washing machines for tubular parts in your production and assembly line.

VIETNAM CNC & TECHNOLOGY APPLICATION JOINT STOCK COMPANY

Factory: Song Cung Industrial Site, Dong Thap Commune, Dan Phuong District, City. Hanoi Vietnam

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