Chip removal and product cleaning machine (Model: AB-VN1)

The chip blowing and product cleaning machine is a solution researched and developed by CNC VINA to remove metal chips, dust, rust, casting sand, and other contaminants remaining on the surface of workpieces after machining or surface treatment processes. For processes such as shot blasting and sandblasting, the product surface is generally cleaned to a large extent. However, chips, dust, and sand may still remain in hard-to-reach areas. If these contaminants are not thoroughly removed, they can affect the quality and appearance of the finished products, increase the rate of NG products, and negatively impact production efficiency and costs. Therefore, the chip blowing and product cleaning machine combines compressed air with a vacuum suction system, rotary table, and automated cleaning cycle to effectively remove remaining contaminants. At the same time, the machine reduces manual operations and helps improve overall production efficiency for businesses.

Technical specifications of the machine

Outstanding features of the chip removal and cleaning machine

The chip blowing and product cleaning machine is an automated cleaning solution that uses compressed air combined with a vacuum suction system to remove metal chips, dust, and contaminants generated during the machining process. The machine can be flexibly designed for different types of products, helping shorten cleaning time, reduce manual operations, and improve overall production efficiency. The key features of the machine include:

• Compressed air cleaning without water: The machine uses a properly pressurized compressed air stream to blow away metal chips, dust, and other contaminants remaining on the product surface after machining. As the cleaning process does not use water, it helps prevent products from getting wet and reduces the need for additional drying processes or wastewater treatment.
• Rotary table for thorough cleaning: The product is placed or secured on a rotary table inside the cleaning chamber. During operation, the rotary table changes the product's position and angle relative to the airflow, allowing compressed air to reach different surfaces and areas of the product, especially hard-to-reach areas that may be difficult to clean with a fixed air-blowing system.
• Fast cleaning cycle: The system is calculated and configured with an appropriate operating cycle for each type of product. Chip blowing, contaminant removal, and vacuum collection are performed sequentially with optimized timing, helping reduce the cleaning time per product and meet the requirements of high-volume production.
• Easy operation with PLC control: The machine uses a PLC to control and manage the entire operating cycle. Operators can select the operating mode and set or adjust the required parameters through the control touchscreen. The intuitive interface makes the machine easy to operate while ensuring stable and accurate operation.
• Designed according to the product and actual requirements: The machine does not use a fixed design for all products. Instead, it is calculated and manufactured based on the specific characteristics of each workpiece. Depending on the product dimensions, shape, areas requiring cleaning, production volume, and customer requirements, the CNC VINA engineering team will provide consultation, select the appropriate arrangement of air nozzles, rotary table, and vacuum system, and configure the optimal cleaning cycle. This enables the machine to effectively meet cleaning requirements and optimize productivity for each production line.

A product cleaned by a chip removal and cleaning machine designed and manufactured by CNCVina

Procedures for operating the chip blower and cleaning the product

The chip blowing and product cleaning machine is designed with two operating modes: manual and automatic, providing flexible cleaning solutions for different production lines.

In manual mode, the operator places or hangs the product in the designated cleaning position inside the machine chamber. Once the product is securely positioned, the operator presses the control button to activate the air-blowing system. A properly pressurized airflow is directed onto the product surface to remove metal chips, dust, and other contaminants remaining after the machining process. Once cleaning is completed, the operator removes the product and loads the next product into the machine.

In automatic mode, the machine is designed and programmed based on the product's characteristics, dimensions, shape, and cleaning requirements from the initial design and manufacturing stage. Since the product specifications are defined at the beginning of the project, the CNC VINA engineering team can provide consultation, perform the necessary calculations, and configure suitable operating parameters to optimize cleaning time and maximize machine productivity.

The cleaning cycle can be directly set and adjusted through the control touchscreen. Operators can configure necessary parameters such as air-blowing time, operating sequence, and individual cleaning steps according to the requirements of each product.

When operating in automatic mode, the machine performs each process sequentially according to the preset program. First, the air-blowing system loosens and removes chips and dust from the product. The vacuum suction system then collects the chips and dust generated during the cleaning process, helping prevent them from spreading into the surrounding work area.

Combining chip blowing and vacuum suction within a single automated cleaning cycle enables fast, stable, and consistent cleaning performance across products. At the same time, the machine significantly reduces manual operations, saving labor and processing time while helping increase productivity and reduce operating costs for the business.

The chip blowing and product cleaning machine provides a fast and effective cleaning solution for parts after machining, shot blasting, sandblasting, or casting processes. Using a water-free compressed air cleaning method combined with a rotary table, vacuum suction system, and PLC control, the machine can effectively remove chips, dust, rust, and residual casting sand from product surfaces while minimizing dust dispersion in the working area. In particular, the machine is designed and configured with a dedicated cleaning cycle based on each customer's product characteristics, production volume, and specific requirements. This helps optimize cleaning time and improve overall production efficiency. It is an ideal solution for businesses looking to automate the cleaning process, reduce labor requirements, and maintain consistent product quality. If your business is looking for a chip blowing and cleaning system tailored to your specific products, CNC VINA can provide consultation and develop a customized solution to meet your production requirements.

VIETNAM CNC & TECHNOLOGY APPLICATION JOINT STOCK COMPANY

Factory: Song Cung Industrial Site, Dong Thap Commune, Dan Phuong District, City. Hanoi Vietnam

Phone: +84.916 63 9355 / +84.915 74 4664

Website: https://cncvina.com.vn; https://cncvina.net; https://cncviname.com.vn

Email: Sales01@cncvina.com.vn | Sales03@cncvina.com.vn